Creating Product Casings with 3D Printing and the Mayku FormBox

The Mayku FormBox provides you end-to-end product improvement in your desktop. To show this, Mayku requested certainly one of their inside design group members to prototype and create a working synthesizer from scratch.

On this weblog, we present you the way Mayku prototyped and manufactured product casings in-house. Doing this generated vital financial savings of each money and time in comparison with outsourcing to realize the identical end result.

Designing Product Casings with 3D Printing and Vacuum Forming

An exploded view of the design for a synthesizer design

CAD and 3D printing are each nice for tightly controlling the scale and specs of a design, however each are severely restricted relating to prototyping. CAD severely limits your potential to correctly assess the look and dimensions of a design, while 3D printing creates an illustrative, however static model.

As a way to experiment and iterate with ease, you want two issues:

  • The power to quickly transfer between iterations
  • An inexpensive and easy technique for creating variations of your design

The important thing to Mayku for his or her synthesizer undertaking was discovering the appropriate end for his or her product casing. As a way to take a look at and examine a spread of colours, a set of 3D printed templates had been created. 3D printing the templates meant that the scale had been precise, and the usage of a heat-resistant materials meant that they may very well be used repeatedly.

Discovering the Good End

Using a 3D printer and the Mayku FormBox to create product casings

As soon as the templates had been printed, a FormBox was used to create varieties in 1.0 mm thick PETG. Crucially, these varieties took seconds to create, that means that the design group might quickly assemble a pool of circumstances to experiment with.

After deciding in opposition to a clear casing, the varieties had been spray-painted with sturdy enamel paint. With the ability to instantly examine a spread of finishes side-by-side allowed the design group to correctly examine finishes and the ultimate presentation.

Minimizing Processing with the Mayku FormBox

Creating product casings with the Mayku FormBox

As soon as the design and prototyping phases had been accomplished, quickly creating a brief run of product casings grew to become the clear objective. Outsourcing this to a producer requires a willingness to halt your course of to accommodate their lead occasions, and pacifying your accountant to accommodate their minimal order portions.

Producing product casings in-house freed them from having to barter these complications. Even higher, the PETG varieties made processing a easy and environment friendly course of.

First, trim traces on the template clearly present the place the minimize the shape with a scalpel. As soon as minimize, holes for the elements (primarily buttons) had been drilled out. Subsequent, the uncooked edges had been sanded to make sure a clean end and shut match.

For the buttons of the synth, a mildew was created utilizing 3D printed templates and the shapes had been solid in coloured silicone. This enables for varied components of the identical design to be manufactured on the FormBox.

Lastly, the processed elements had been sprayed within the beforehand chosen shade, that means the product casings had been able to assemble.

For extra data on 3D printers or the Mayku FormBox, please go to our store or be at liberty to electronic mail us at


Leave a Reply

Your email address will not be published.