Creating Skilled Customized Packaging with the Mayku FormBox

Creating customized packaging for brief runs of merchandise might be costly. Typically occasions, even when you solely want 50 completed items produced, you will need to pay for lots of of models that you’ll not even use. Many firms require a minimal quantity to do a manufacturing run for you and a lot of the value boils right down to arrange charges (normally about 80%) and never the precise packaging produced.

Primarily based in London, England, Playdude is an unbiased model run by Mike McCabe. Playdude create restricted editions of attire, equipment, and toy figures. The standard of their work implies that the model usually receives requests for collaboration from main gamers like Vans.

One such request got here from London skate model Blast Skates. For a dwell occasion on the iconic Home of Vans, Playdude was requested to create a restricted version toy figurine that may be obtainable for buy by attendees. Blast Skates had been clear of their transient that these wanted to have a premium look, really feel, and high quality. As a part of their imaginative and prescient, Playdude determined that they wanted to deal with the collectible figurines in blister packaging. Nonetheless, because of the low variety of models produced, packaging suppliers both didn’t wish to take the job on, or got here again with unfeasible quotes and lengthy turnaround occasions. The problem right here was clear: create quick runs of factory-level packaging on time, and inside a decent funds.

“We appeared into having a manufacturing facility produce the blister packaging, however discovering someplace that may tackle such a small run of solely 100 items was mainly not possible and the setup prices have been very costly.”

Enter Mayku

The Mayku FormBox with a 3D printed mold used to create custom packaging.

‍The reply was to make use of the Mayku FormBox for each packaging prototypes and accomplished models. The Mayku FormBox is a desktop-sized vacuum former that may use any dimension of a family vacuum cleaner or store vac to create the suction it wants to supply a mould.

Utilizing the FormBox enabled Playdude to considerably scale back its lead occasions, size of time within the prototyping part, and price. By utilizing a 3D printer to create their templates, the crew may quickly vacuum kind that form and create product packaging. Moreover, Playdude have been capable of quickly check concepts and ideas as they have been capable of see iterations in a bodily kind.

Creating Customized Packaging with the Mayku FormBox

A plaster form used to create  custom packaging on the Mayku FormBox.

When the ultimate form had been perfected, the crew stuffed their 3D printed grasp with Mayku Pour (a pro-grade plaster included with each FormBox) to bolster it. This allows repeated forming over the identical 3D printed form with out deformation. This strategy minimize prices additional and meant that the grasp form might be stored for future initiatives and solely a single 3D printed half was wanted, as a substitute of many.

A Completed Product in No Time

Finished packaging for the Playdude figure.

To finish their packaging run swiftly, Playdude created a pop-up manufacturing line and vacuum fashioned their packaging items. As soon as fashioned, they have been minimize, and the collectible figurines positioned inside. All items have been created, assembled, and accomplished for 50 models in lower than a day.

Even having access to an industrial vacuum former was more durable than anticipated, so having the ability to produce every part ourselves from our studio with only a vacuum cleaner made the undertaking extraordinarily easy.”

In case you are concerned with studying extra concerning the Mayku FormBox to make use of for creating customized packaging, soaps, vacuum forming within the classroom, making chocolate and extra, please go to our store at or e mail us at


Leave a Reply

Your email address will not be published.