Creating Product Casings with the Mayku FormBox 

On this article, we’ll present you the way a 3D printer will be twinned with a Mayku FormBox to hurry up and enhance the manufacture of product casings for a working digital product. Briefly, utilizing a 3D printer for the creation of templates (slightly than printing the product casings themselves) will allow the FormBox to quickly manufacture the elements themselves.

Earlier than displaying this in apply, an object was wanted to serve for example. Predictably, any person advised a toy for his or her cat, and all people determined the concept merely couldn’t be improved upon. Learn on to learn how a vacuum former enabled fast manufacturing of the Lazer Chazer.


The lazer chazer cat toy assembled

Primarily, the Lazer Chazer is an open-source laser toy for cats. It’s an easily-assembled field that homes a laser. This laser initiatives onto partitions and flooring, giving your cat one thing to chase after while you’re taking movies of it. We find it irresistible.

The first drawback with producing the Lazer Chazer is that the reliance on 3D printed elements creates lengthy lead occasions as you wait on your elements to print. Moreover, the restrictions of 3D printing supplies implies that the design must be tailored (like by way of the addition of the window) to work. It’s additionally at present unattainable to 3D print completely clear elements, however very simple to kind a clear half from a 3D print utilizing a FormBox.

Dashing Up Manufacturing

3D printer rendering of the Lazer Chazer cat toy

To be clear, in the event you’re simply producing one Lazer Chazer, then 3D printing and vacuum forming are going to take roughly the identical period of time. Nonetheless, as quickly as you develop your manufacturing run to 2 items, or resolve you wish to experiment or iterate, vacuum forming turns into a considerably higher choice.

On common, the Lazer Chazer takes simply over 6 hours to 3D print with common settings of 0.2mm layer top, 0.8 mm wall thickness, and 10% infill. Swap to a vacuum former, nevertheless, and the manufacture time drops under 5 minutes upon getting your templates. With a reasonably small run of 10 items, 3D printing the Lazer Chazer turns into a protracted, arduous and doubtlessly costly course of.

Vacuum forming the identical run of 10 merchandise is 661% sooner. Adapting a 3D print design to accommodate the FormBox is commonly the perfect different to investing 1000’s in a print farm.

Upgrading the Design

A side by side view of 3D printed vs vacuum formed parts

One other drawback with 3D printing the Lazer Chazer is that you simply can’t create a clear space for the laser to venture by way of. As a workaround, the open-source design comes with a small window.

With a view to enhance the design, we used clear supplies to take away the necessity for a window. Luckily, the vary of plastics that you should use whereas vacuum forming made this straightforward. With out the necessity for a window our product is extra sturdy, safer, and fewer more likely to be destroyed by way of unintentional harm.

Past the particular instance of the Lazer Chazer, working with vacuum forming allows you to work with a wide range of textures and finishes. As an example, in the event you needed to create a Lazer Chazer with a sandy texture, you possibly can simply accomplish that by making use of sand to your template.

Reducing the Price of Manufacturing

Vacuum formed parts for the Lazer Chazer on the Mayku FormBox

Past delivering velocity and unlocking superior designs, producing runs of the Lazer Chazer was additionally way more reasonably priced when utilizing the FormBox. When printed with a spool of excellent high quality PLA, the price per case got here out at $2.39. Compared, the FormBox-created casings value $1.47. Even in the event you consider the price of the 3D printed templates, the casings for a run of 10 items is 23% cheaper when vacuum fashioned.

Simply bear in mind to print your templates in a heat-resistant materials, comparable to ABS.

Adapting to New Applied sciences

Recognizing the fitting position for a producing know-how to play within the manufacturing of your product casings can have a large affect on velocity, value, and high quality. While the Lazer Chazer was collaboratively developed as a 3D printing venture, good use of the FormBox enabled important financial savings of each money and time as soon as manufacturing handed a single unit. Moreover, unlocking the flexibility to simply produce clear elements and play with textures allows these with a FormBox to reinforce and progress the Lazer Chazer’s design.

For extra data on the Mayku FormBox, please go to our store at or attain out to us at!


Leave a Reply

Your email address will not be published.